Author: Scott Reynolds

UK battery recycling company Altilium has deployed ReGenTrace AI, a cloud-based analytics and traceability platform developed by its subsidiary Materia AI, to support the expansion of its electric vehicle (EV) battery recycling operations. The company said the platform will become the digital operating system for its recycling facilities, helping automate battery analysis, optimize processing and improve traceability across the battery materials supply chain. AI to Optimize Battery Recycling ReGenTrace AI combines machine learning, computer vision and advanced analytics to identify incoming battery chemistries, manufacturers, cell formats, state of health and potential safety risks before recycling begins. The platform also predicts…

AESC has begun mass production of its new 46120 cylindrical battery cells, marking a step forward in the company’s battery manufacturing strategy as it prepares to supply future electric vehicles for BMW Group. The first announced model to adopt the new battery technology is the all-electric BMW iX5, which is expected to enter the market in late 2026 or early 2027. The new battery cell measures 46 millimetres in diameter and 120 millimetres in height. According to AESC, the design increases usable energy per cell by nearly 30% compared with previous cylindrical formats while reducing the number of cells and…

Engineers at the University of California San Diego have developed a battery recycling technique that upgrades used lithium iron phosphate (LFP) battery cathodes into a higher-performance material, potentially giving end-of-life electric vehicle batteries a second life with greater energy storage capacity. The process converts spent LFP cathodes into lithium manganese iron phosphate (LMFP), a next-generation battery material capable of storing more energy while maintaining the safety and durability that have made LFP batteries widely used in electric vehicles and grid-scale energy storage. The research was published in the journal Joule. Upcycling Instead of Conventional Recycling Unlike conventional battery recycling methods…

Battery manufacturer CATL has joined leading automotive, technology and battery companies to establish the Global Energy Circular Economy Alliance, an initiative aimed at advancing common standards for battery reuse, recycling and circular design. The alliance was officially launched during London Climate Action Week, bringing together founding members including CATL, BMW, Renault, Volvo, Google and Xiaomi. The Ellen MacArthur Foundation will coordinate the initiative, while CATL is expected to play a central role in helping shape future standards for battery design, recycling and supply chain sustainability. Alliance Targets Battery Circularity Standards The Global Energy Circular Economy Alliance will focus on expanding…

recell.store, an online marketplace for used electric vehicle batteries owned by Altilium, has entered into a partnership with UK battery testing and analytics company ClearWatt to offer battery health assessment services for organizations handling used and end-of-life EV batteries. The companies said the collaboration will focus on providing battery condition data to vehicle salvage yards, dismantlers and other businesses involved in the recovery, resale and recycling of electric vehicle batteries. Pilot Programme Planned The initiative will begin with a pilot programme involving selected industry participants. Under the programme, organizations will use ClearWatt’s EV Flash Test technology to assess battery condition…

General Motors and Redwood Materials have expanded their battery collaboration with a new second-life energy storage project in Michigan that will use retired electric vehicle battery packs to support manufacturing operations. The project will deploy approximately 100 repurposed GM battery packs to create a battery energy storage system with a capacity of 1.5 megawatts and 7.2 megawatt-hours at a General Motors manufacturing facility. According to Redwood Materials, the installation is designed to lower electricity costs while improving energy resilience at the site. Batteries Gain Second Life After Vehicle Use The project highlights the growing role of second-life battery applications as…

Mercedes-Benz Trucks is expanding its battery-electric truck lineup with the introduction of the eActros Lowliner, a new model designed for high-volume freight transport and automotive logistics. The company plans to officially unveil the vehicle at the IAA Transportation exhibition in Hanover in September, with customer orders expected to open in the third quarter of 2026. Production is scheduled to begin at the Wörth am Rhein plant in Germany during the second quarter of 2027. Electric Lowliner Targets Automotive Logistics Lowliner trucks are designed with a fifth-wheel height of just 950 mm, allowing them to haul mega trailers with an internal…

Vianode and cylib have signed a memorandum of understanding to collaborate on the use of recycled graphite in battery anode materials, as the companies seek to strengthen circularity and reduce emissions across the European battery value chain. Under the agreement, cylib will supply recycled graphite concentrate recovered from end-of-life batteries, while Vianode will validate the material’s suitability for anode production through pilot-scale testing. The companies said the partnership is intended to support greater European material independence while lowering the carbon footprint associated with battery manufacturing. Focus on Graphite Recovery and Circular Supply Chains Graphite is the largest material component in…

Orbia Fluor & Energy Materials has secured £1.4 million ($1.9 million) in funding from the UK government to develop a graphite recycling pilot facility in Runcorn, as the country seeks to strengthen its domestic electric vehicle battery supply chain and reduce dependence on imported raw materials. The project, which remains in the planning phase, is expected to begin in early 2026, with installation work and initial product output anticipated later that year. According to Orbia, the pilot facility will establish graphite recycling capabilities in the United Kingdom and evaluate the technical and commercial viability of recovering graphite from battery materials.…

Umicore and Fraunhofer IPA are leading a new research project aimed at developing automated methods for safely disassembling and selectively discharging battery cells intended for recycling or reuse. The project, named RoB@t2Cell, seeks to address one of the major technical challenges in battery recycling: handling residual electrical charge in used battery systems. Currently, battery packs are often fully deep-discharged before disassembly to minimise safety risks. However, researchers say this process can permanently damage otherwise functional cells that could still be reused in second-life applications such as stationary energy storage. The RoB@t2Cell consortium aims to develop a system capable of selectively…

The European Union and India have launched a joint initiative worth 15.2 million euros ($16.5 million) aimed at advancing electric vehicle battery recycling technologies and establishing a pilot recycling facility in India. The programme was announced under the EU-India Trade and Technology Council (TTC) as part of a broader collaboration on green and clean energy technologies. See also: Global EV Battery Cell Production Rises 9.1% in First Quarter, SNE Research Says Funding for the initiative will come from the EU’s Horizon Europe programme and India’s Ministry of Heavy Industries. The initiative invites companies, startups, small and medium-sized enterprises, universities and…

Ascend Elements has begun Chapter 11 bankruptcy proceedings in the United States, the battery recycling startup said on Friday, in a setback for investors who had committed nearly $900 million to the company. Chief Executive Linh Austin announced the decision in a LinkedIn post late Thursday, saying Ascend faced “insurmountable” financial challenges. The bankruptcy filing comes as the U.S. electric vehicle market experiences slower growth following a surge in purchases ahead of the expiration of federal EV tax credits last September. Industry analysts have said some consumers accelerated purchases to secure incentives, contributing to weaker subsequent demand. Ascend’s financial position…